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Challenging the OT security controls at Saltmead Works, an upper-tier chlor-alkali site, against safety first: near-miss NM-2026-017, where a forced agent reboot froze operator workstation OWS-03 for 14 minutes during a load increase; the eight-layer defence stack from the physical process and the safety instrumented system up through process control, supervisory control, site operations, the DMZ and the SOC link to the enterprise and safety committee; and the result — the SIS left with no remote route, one supervised remote gateway, passive one-way monitoring and a safe state reached in 7 minutes 40 seconds.
CY-EXPERT-081Expert Level · OT and ICS Security

OT Safety Control Challenge

An expert-level OT and ICS security course on how a security function challenges its own controls against the constraint that dominates the plant floor: safety and continuous operation come first. Work up the Saltmead Defence Stack - eight layers from the physical process and SIS to the enterprise and safety committee: starting from the hazards in the safety case rather than the CIA triad; keeping the SIS independent of the control system; building the inventory without scanning; challenging the zone-conduit drawing against what is observed; patching under management of change with compensating controls for the long wait; governing remote access through one timed and watched door; monitoring passively; and responding with a safe state first, evidenced to the committee in its own language.

18 hours8 chapters32 lessons225 activities8 labs

What you'll learn

  • Classify security controls by the hazards they protect against and could contribute to, and rank security concerns by the credited protection layers they could degrade.
  • Establish and evidence the independence of the SIS from the BPCS, and challenge every security control for shared dependencies, using documentary and walkdown methods only.
  • Build an OT asset and communication inventory from engineering documentation, passive capture under MOC and physical walkdowns, without active scanning of live networks.
  • Describe a site in zones and conduits, reconcile the drawing with observed flows, give every conduit an owner and disposition, and set security level targets from consequence.

Price:৳12,000
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